Wiring Instructions

For Series IT, ITB, and ITS Connectors

FOR IT-FRIT (MIL-DTL-C-5015G) AND ITB-ITS-FRITS (VG95234) CONNECTORS WIRING INSTRUCTIONS

JUNE 2016

Wiring Instructions for IT - FRIT (MIL-C-5015G) and ITB - ITS - FRITS (VG 95234) Connectors The aim of this book is to show the users of Glenair’s connectors the correct wiring and assembling system of the different piece parts which made up the connector. Following these instructions will permit the less skilled wiring operator to avoid making mistakes which could damage the perfect working as well as the resistance of the connectors to the environmental agents.

The operations described here following are referred to the following connectors families: IT - FRIT (MIL-C-5015G) ITB – ITS - FRITS ( VG 95234 ) which can be supplied both with crimp and solder contacts. The following connector descriptions are a general example for each family. For particular requests and versions, electrical and mechanical characteristics, we suggest to consult the catalogues of the different families. For what is not described in this book or for any further information, please contact our Technical/Designing Office: Phone : +39 051 782811 Fax : +39 051 782259 E-Mail : designing@glenair.it

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Table of Contents

Connector Description

IT - FRIT Series.........................................................................................................................................................4 ITB - ITS - FRITS Series..........................................................................................................................................6

Cable-Contacts Wiring Instructions

Contacts Soldering...............................................................................................................................................8 Contacts crimping.................................................................................................................................................9 Assembly of a connector and insertion of the crimp contacts...........................................................12

Connectors Wiring Instructions

Wiring of single cables.......................................................................................................................................18 Wiring of multiple rubber-coated cables ..................................................................................................20 Wiring of cable with braid shield...................................................................................................................22 Wiring instructions for additional PHM-EMI adapter..............................................................................24 Wiring instructions for additional PHM-EMI 67 adapter...................................................................... 26 Wiring of cable with braid shield and heat shrinkable tubing............................................................29 Wiring of cable with thermo-shrinkable tubing.......................................................................................30 Wiring of cables with rubber protection tubing (UNI 4883)...............................................................31 Accessories and Tools............................................................................................................... 32

Crimp Contacts Cross Reference............................................................................................ 33

Contacts and Assembly Tools

Crimp Contacts Cross Reference....................................................................................................................37 Insertion and Removal Tools for Pin crimp contacts..............................................................................40 Insertion and Removal Tools for Socket crimp contacts.......................................................................42 Manual and Pneumatic Tools for Pin crimp contacts.............................................................................44 Manual and Pneumatic Tools for Socket crimp contacts......................................................................46

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connector Description IT - FRIT Series - Plug Connector

COUPLING NUT FRONT O-R INTERNAL O-R BACKSHELL CABLE CLAMP

SHELL INSERT

CONTACTS GROMMET COMPRESSION RING

Plug Connector

Items

Description

Its function is to guarantee the water tightness after the coupling has already occurred: it is supplied already mounted on the shell (where required) .

Front O-R.

Shell

Metallic container for the insulating insert.

Made of insulating material it divides the contacts one from the other while holding them. It is supplied already mounted in the shell.

Insert

They are the transmission ways of the signals arriving from the cable. They are available both in crimp and solder versions. In the solder version they are mounted in the insert, in the crimp version they are supplied separately. It protects the ending side of the wired contacts and guarantees the water tightness of the single conductors after the closing of the backshell, but only if their dimensions are the ones required. It compresses the grommet on the wiring cables during the screwing of the backshell. It allows the coupling between the plug and the receptacle through the internal thread.

Contacts

Grommet

Compression Ring

Coupling Nut

Internal O-R

It guarantees the water tightness between the shell and the backshell.

Metallic container. It protects the ending side of the cable and allows to accept each kind of cable clamp thanks to the threaded back side.

Backshell

It is used to close the multiple or the single cables. It guarantees the mechanical and water tightness in different styles.

Cable clamp

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

IT - FRIT Series - Receptacle Connector Connector Description

BACKSHELL INTERNAL O-R FLANGE

GROMMET COMPRESSION RING INSERT CONTACTS

Receptacle Connector

Items

Description

Flange

Metallic container for the insulating insert.

Made of insulating material it divides the contacts one from the other while holding them. It is supplied already mounted in the shell.

Insert

Contacts

Grommet

It compresses the grommet on the wiring cables during the screwing of the backshell.

Compression Ring

Metallic container. It protects the ending side of the cable and allows to accept each kind of cable clamp thanks to the threaded back side.

Backshell

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connector Description

ITB - ITS - FRITS Series - Plug Connector

COUPLING NUT FRONT O-R INTERNAL O-R BACKSHELL CABLE CLAMP

SHELL RING WAVE WASHER INSERT CONTACTS GROMMET COMPRESSION RING

Plug Connector

Items

Description

Its function is to guarantee the water tightness after the coupling has already occurred: it is supplied already mounted on the shell.

Front O-R.

Shell

Metallic container for the insulating insert.

Made of insulating material it divides the contacts one from the other while holding them. It is supplied already mounted in the shell.

Insert

Contacts

Grommet

Compression Ring

It compresses the grommet on the wiring cables during the screwing of the backshell.

Its function is being the support base of the wave washer .

Ring

It avoids the casual disconnection of the plug with the receptacle while compressing the front O-Ring. It enables the coupling between the plug and the receptacle through three stainless steel pins.

Wave washer

Coupling Nut

Internal O-R

It guarantees the water tightness between the shell and the backshell.

Metallic container. It protects the ending side of the cable and allows to accept each kind of cable clamp thanks to the threaded back side.

Backshell

It is used to close the multiple or the single cables. It guarantees the mechanical and water tightness in different styles.

Cable clamp

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connector Description

ITB - ITS - FRITS Series - Receptacle Connector

BACKSHELL INTERNAL O-R FLANGE STAINLESS STEEL PIN

GROMMET COMPRESSION RING INSERT CONTACTS

Receptacle Connector

Items

Description

Flange

Metallic container for the insulating insert.

Made of insulating material it divides the contacts one from the other while holding them. It is supplied already mounted in the shell.

Insert

Contacts

Grommet

It compresses the grommet on the wiring cables during the screwing of the backshell.

Compression Ring

Metallic container. It protects the ending side of the cable and allows to accept each kind of cable clamp thanks to the threaded back side.

Backshell

In the ITB version the stainless steel pin is omitted.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Soldering

ATTENTION : It is necessary to keep in mind that when the water tightness is required by the grommet the external diameter of the conductor has to be sized according to Table I.

Table I

Ø External cable

Connector Type

Contact Size

min. 1.62 2.89 4.16 6.90 10.54

Max. 3.30 4.32 6.47

16 12

IT ITB ITS

8 4 0

9.40

13.97

AWG 16 AWG 12 AWG 8 AWG 4 AWG 0

2.2 3.1 5.9

2.8 3.5 6.5

Water tightness required according to VG 95234

12.1

12.8

After having properly stripped the conductor according to Table II, proceed as follows:

Table II: Dimensions

C (mm)

Contact Size

Crimp

Solder

1. Foresee a proper pre-tinning of the conductor immersing the half of dimension C in a solution of deoxidizer compound (FLUX) and then the same length in the solder pot depends by the temperature used in the solder pot. The experience and the skill will allow to keep this proportions constant as well as to avoid an excessive immersion of the conductor which would mean a high cable strength. 2. Immobilize the connector so that the soldering holes are turned upward and to- wards the operator. It is suggested to fix the connector to its opposite and this to a clamping.

4.8 6.4 6.4 8.5 12.7 12.7

4.0 6.4 6.4 9.5 12.1

16S

16 12

8 4

15.9 15.9 23.6

0 3. Introduce the pre-tinned in the contact hole and warm it until the soldering has melted adding a tin-lead alloy with a deoxidizer core as a filler to improve the fixing. 4. After having moved the warm source away from the contact keep the conductor immobile until the soldering has cooled. 5. It is suggested to avoid the excess of tin and the excessive warming of the contacts which could compromise the electrical characteristics of the connector. 6. It is also suggested to properly size the power of the welding system according to the contacts dimension. 7. After the soldering operation carefully clean the parts around the contact in the back side of the insert to remove the excess of tin and deoxidizer. 8. With contacts and cables of big dimension it is possible to remove the contacts from the insert and make the soldering operation as previously described in points 1-2-3-4. 9. Then insert the contact in the insert after having immobilized the connector according to the suggestions indicated on CABLE-CONTACTS wiring instructions. 4/0

14.0 23.2

Table: Welding Power

Contact Size

Welding Power

18-16

30 W 60 W

10. The possible assembly of a heat shrink tubing for the insulation of the contacts must be done after the insertion of the contacts in the insert in order to avoid a wrong placing. 11. In connectors of big dimensions ( Size 36 - 40 - 110 ) that require contacts of size 4 , 0 e 4/0 is necessary to control with more attention their correct alignment. In applications with lack of space, it is suggested to use a flexible cable that, always considering its ray of bending, does not have in any way to stress the contact. In this situation the cables must be fixed inside the application. The connector can be supplied with rigid or non-rigid grommets that help the alignment.

8-4-0

300 W

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Crimping

1. Verify that the contacts are suitable for the conductors in your possession checking the tables on pages 34-41. In case the conductor is not suitable for the contact, a range of reduc- ers is available so to adapt the contact hole to the cable (look at Table III). For requirements not included in the scheme, please contact the Factory. Table III Part Number Contact Size From wire size To wire size 10-869-20A-26AG117 20 AWG 20 AWG 26

10-869-16A-22AG10 10-869-16A-20AG10 10-869-12A-26AG10 10-869-12A-20AG10 10-869-12A-16AG10 10-869-8A-18AG10 10-869-8A-16AG10 10-869-8A-14AG10 10-869-8A-12AG10 10-869-8A-10AG10 10-869-8A-2.5MG10 10-869-8A-6MG10 10-869-4A-8AG10 10-869-4A-6AG10 10-869-4A-16MG10 10-869-4A-10MG10 10-869-4A-6MG10 10-869-4A-2.5MG10 10-869-0A-6AG10 10-869-0A-2AG10 10-869-0A-50MG10 10-869-0A-35MG10 10-869-0A-25MG10 10-869-0A-16MG10 10-869-0A-10MG10

16 16 12 12 12

AWG 16 AWG 16 AWG 12 AWG 12 AWG 12 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 4 AWG 4 AWG 4 AWG 4 AWG 4 AWG 4 AWG 0 AWG 0 AWG 0 AWG 0 AWG 0 AWG 0 AWG 0

AWG 22 AWG 20 AWG 26 AWG 20 AWG 16 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 2,5 mm 2

8 8 8 8 8 8 8 4 4 4 4 4 4 0 0 0 0 0 0 0

Reducer

6 mm 2 AWG 8 AWG 6

16 mm 2 10 mm 2 6 mm 2 2,5 mm 2

AWG 6 AWG 2

50 mm 2 35 mm 2 25 mm 2 16 mm 2 10 mm 2

2. Look at tables on pages 34-41 to identify the tooling for the crimping according to the contact (crimping tool-turret-insertion tool- removal tool...). 3A. Mount the turret on the crimping tool

Rev. 05.05.26

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Crimping

3B. The CONTACT POSITIONER must be seated in counter bore flush with retainer face. The locator number should be visible. The INDENTER must locate on the index pin and sit flat on the retainer face.

4A. Adjust the crimping depth for the contact and the conductor using the correct selectors of the crimping tool and the turret according to the table present on it.

4B. Refer to Crimp Tool Selector on the tables on pages 34-41.

5. Introduce the contact in the open tool in the same position of the turret and close the crimping tool only to stop the contact without crushing it.

6. Introduce the stripped conductor according to dimension C (look at Table II page 8) in the contact, paying attention that no strands come out, then close the crimping tool completely to the end.

Rev. 05.05.26

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Crimping

7. Move the crimped contact away and check that: - no strands come out of the contact. -

no conductor is seen from the inspection hole.

- -

the sheath rests on the contact.

no breaks are present near the deforming side.

- the mechanical tightness of the contact on the conductor is according to Table IV.

INSPECTION HOLE CRIMPING NO STRANDS SHEATH RESTED ON THE CONTACT

Table IV: Traction tightness

Min. conductor tightness

Cable AWG

Section mm 2

Ag + Sn 4337 N 3114 N

4/0

107

3492 N 2802 N 1604 N

0 4 8

53 22

1779 N

979 N 489 N

890 N 445 N 165 N

16 20

1.2 0.7

222 N

89 N

85 N

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Assembly of a connector and insertion of the crimp contacts

To introduce the contacts in the insert use the insertion tool according to tables on pages 34-41. 1. Make all the components(backshell, compression ring and other backshell accessory) of the connector slide according to the opposite sequence of the one of the assembly. Lock the components with an adhesive tape. Immobilize the connector so that the soldering holes are turned upward and towards the operator. It is suggested to fix the connector to its opposite and this to a clamping.

2. Insert the conductors in the grommet (where required) paying attention to the letters or numbers present in the back side in order to align them with the same ones of the insert. Use little quantities of alcohol on the insert to facilitate the insertion operation

3. Stripped the conductor by a wire strip according to table below:

Table: Dimensions

C (mm)

Contact Size

Crimp

Solder

4.8 6.4 6.4 8.5 12.7 12.7

4.0 6.4 6.4 9.5 12.1

16S

16 12

8 4 0

15.9 15.9 23.6

14.0 23.2

4/0

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions Assembly of a connector and insertion of the crimp contacts

4. Put the stripped cable inside the crimp bucket of the contact, than introduce the contact in the crimp tool and crimp the contact. Repeat the procedure the the points 3 and 4 for all the contacts. 5. Place the connector to wire on its opposite or in a dummy connector in a fixed position so to facilitate the insertion effort.

6. Use little quantities of alcohol on the insert to facilitate the insertion operation.

7. Place the contact in the insertion tool making resting the crimping tool on the crimping ledge for a stronger hold. To introduce the female contact the ogives shall be used (look at tables on pages 36-37) to facilitate the insertion and avoid the breaking of the insert/ grommet. At the end of the operation the ogive is removed from the front side of the connector.

Rev. 05.05.26

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Assembly of a connector and insertion of the crimp contacts

8. Introduce the contact from the back side of the insert exercising a slow but constant force until the definitive position is reached. For contacts size 16 and 12 the insertion tool has a safety ledge; making resting the ledge of the crimping tool on the back side of the insert, the correct position of the contact is immediately reached; this position is stressed by the reduction of the rubber resistance. Continuing to pull the contact beyond the aforesaid limit a new strong resistance force is noticed. It advise the passing over of the optimal position of the contact. Do this operation with the maximum care exclusively operating on the longitudinal axis of the connector avoiding any oblique and rotating movements.

It is advisable to introduce all the contacts in the connector, the not used, too, or to replace them with the suitable sealing plugs.

When all the contacts have been inserted check their position from the front side to verify their correct alignment.

Check TableV and Table VI to verify the right position of the contacts.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Assembly of a connector and insertion of the crimp contacts

Table V: Contact Size

A±1

C±1

Size

Male Contact Size Female Contact Size 20 1816S16 12 8 4 0 4/020 1816S16 12 8 4 0 4/0 10SL 3,5 3,5 14S 3,5 3,5 16S 3,5 3,5 16 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 18 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 20 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 22 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 24 10,3 7,1 2,4 2,4 3,1 2,6 2,1 2,4 2,4 2,4 2,4 2,6 28 10,3 7,1 2,4 2,4 3,1 2,6 2,1 2,4 2,4 2,4 2,4 2,6 32 10,3 7,1 2,4 2,4 3,1 2,6 3,6 2,1 2,4 2,4 2,4 2,4 2,6 0,3 36 10,3 6,7 7,1 2,4 2,4 3,1 2,6 3,6 2,1 2 2,4 2,4 2,4 2,4 2,6 0,3 40 6,7 7,1 2,4 2,4 3,1 2,6 3,6 2 2,4 2,4 2,4 2,4 2,6 0,3

Table VI: Contact Size

B±1

D±1

Size

Male Contact Size Female Contact Size 20 1816S16 12 8 4 0 4/020 1816S16 12 8 4 0 4/0 10SL 2,7 2,7 14S 2,7 2,7 16S 2,7 2,7 16 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 18 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 20 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 22 7,3 7,1 2,4 2,4 3,1 2,6 2,3 2,4 2,4 2,4 2,4 2,6 24 10,3 7,1 2,4 2,4 3,1 2,6 2,1 2,4 2,4 2,4 2,4 2,6 28 10,3 7,1 2,4 2,4 3,1 2,6 2,1 2,4 2,4 2,4 2,4 2,6 32 10,3 7,1 2,4 2,4 3,1 2,6 3,6 2,1 2,4 2,4 2,4 2,4 2,6 0,3 36 10,3 6,7 7,1 2,4 2,4 3,1 2,6 3,6 2,1 2 2,4 2,4 2,4 2,4 2,6 0,3 40 6,7 7,1 2,4 2,4 3,1 2,6 3,6 2 2,4 2,4 2,4 2,4 2,6 0,3

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions Assembly of a connector and insertion of the crimp contacts

If some contacts are inserted too deeply, a little opposite pull with the right extraction tool will help to place them in the right position .

9. Dry and wait until the connector is dried from the alcohol, the presence of alcohol damage the insulating resistance of the connectors.

10. If the connector have many contacts is very difficult to pass through the grommet with all the wires then insert the contact inside the insert and place in position the grommet, in this situation it may be possible to insert the contact in the insert directly through the grommet. Use a moderate quantity of alcohol on the insert and on the grommet, place the grommet in position with the letters / numbers aligned with the insert, then introduce the contact from the back side of the grommet exercising a slow but constant force until the definitive position is reached. Do this operation with the maximum care exclusively operating on the longitudinal axis of the connector avoiding any oblique and rotating movements that can damages the grommet. Dry and wait until the connector is dried from the alcohol, the presence of alcohol damage the insulating resistance of the connectors. 11. Put a moderate quantity of grease on the grommet.

12. Slide down the compression ring, put a moderate quantity of grease on the compression ring. Put a moderate quantity of grease on the receptacle/shell thread.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Cable-Contacts Wiring Instructions

Assembly of a connector and insertion of the crimp contacts

13. Slide down the backshell, screw the backshell on the shell (or receptacle) with TG70 strap wrench and a dynamometric key. The locking force to apply for the assembly of backshells is below: Table VII: Locking forces

Applied force (Nm) min. Max.

Shell Size

10SL

1.5 4.4 6.4 6.4 6.9

2.5 5.4 7.4 7.4

14S 16S

7.8

20 22 24 28 32 36 40

7.8

9.8

11.8 14.7 18.6 20.6 26.5 39.2

10.8 13.7 14.7 18.6 20.6

14. To extract the contact from the insert use the extraction tools according to tables on pages 34-41. Exercise a slow but constant force on the contact from the front side of the insert until the contact comes out. Pay attention to exercise the force on the longitudinal axis of the connector avoiding oblique movements.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Wiring instructions of the connectors single cables

Example of Plug

COMPRESSION RING

SPRING WAVE

BACKSHELL

COMPRESSION RING

SLEEVE

O-RING

PIN CONTACTS

GROMMET

SHELL

CABLE CLAMP

COUPLING NUT

Example of Receptacle

SOCKET CONTACTS

BACKSHELL

COMPRESSION RING

SLEEVE

CABLE CLAMP

GROMMET

RECEPTACLE

1. Make all the components of the connector slide according to the opposite sequence of the one of the assembly (See pictures above). 2. Insert the conductors in the grommet (where required) paying attention to the letters or numbers present in the back side in order to align them with the same ones of the insert. 3. Cut the conductors according to Table II of page 8 using a proper tool paying attention not to cut any strand 4. Start the crimping (See pages 10-11) or soldering (See page 8) of the contact. 5. In the crimp version insert the contacts following the instructions of pages 12-15. 6. In case lubricant are used to facilitate the insertion of the contacts, carefully clean the insulating parts. 7. Assemble the components as follows : 7.1 PLUG Bring on the shell in sequence the ring, the wave washer, the coupling nut paying attention that the cut of the wave washer is beard on the ring and mate the connector to a fixed counterside to facilitate the assembly. 7.2 RECEPTACLE Lock the flange paying attention not to damage it. 8. Put behind the insert the grommet and the compression ring in sequence.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Wiring instructions of the connectors single cables Connectors Wiring Instructions

9. Check that the internal O-ring (where required) is lubricated and in the correct position. 10. Screw the backshell on the shell (or receptacle) with protected closing pliers type M. 120001 and M. 12002 to avoid to damage the external plating. The locking force to apply for the assembly of backshells and cable clamps can be consulted on Table VII. 11. Bring the sleeve (if present) closer to the backshell. Screw the cable clamp to the backshell according to the previous shrewdness consulting TableVII. 12. Screw the screws of the saddle clamps (if required) up to guarantee asufficient mechanical tightness of the cable.

Table VII: Locking forces

Cable Clamp Torque Values

Applied force (Nm)

With Grommet In-Lbs (Min/Max)

Without Grommet In-Lbs (Min/Max)

Clamp Size

Shell Size

Min.

Max.

8/12

30/40 30/40 35/55 35/55 35/55 40/60 40/60 40/60 80/100 80/100 80/100 80/100

10SL

1.5

2.5

10/15 10/15 12/20 12/20 15/30 20/40 20/40

14S 16S

4.4 6.4 6.4 6.9

5.4 7.4 7.4

6 8

16 18 20 22 24 28

7.8

9.8

11.8

10.8

14.7

25/45

13.7

18.6

30/50 30/50 40/60

14.7

20.6 26.5 39.2

18.6

20.6

Torque Values for Cable Clamp Screws

Screw Size

In-Lbs (Min/Max)

2-56

1.5/2.5

4-40 6-32 8-32 10-32

3.5/4.5 5.0/7.0 7.0/9.0 9.0/11.0 11.0/13.0

.250-20

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Multiple rubber-coated cables Connectors Wiring Instructions

Example of Plug

COMPRESSION RING

SPRING WAVE

BACKSHELL

COMPRESSION RING

COUPLING O-RING

PIN CONTACTS

COUPLING NUT

CABLE CLAMP

GROMMET

SHELL

Example of Receptacle

SOCKET CONTACTS

BACKSHELL

COMPRESSION RING

CABLE CLAMP

GROMMET

RECEPTACLE

1. Unsheathe the cable like in picture below.

Cable unsheathing

D = B - A

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Multiple rubber-coated cables Connectors Wiring Instructions

2. Make all the components of the connector slide according to the opposite sequence of the one of the assembly ( See figures on page 20). 3. Insert the conductors in the grommet (where required) paying attention to the letters or numbers present in the back side in order to align them with the same ones of the insert. 4. Cut the cables according to Table II of page 8 using a proper tool paying attention not to cut any strand. 5. Start the crimping (See pages 10-11) or soldering (See page 8) of the contact. 6. In the crimp version insert the contacts following the instructions of pages 12-15. 7. I n case lubricant are used to facilitate the insertion of the contacts, carefully clean the insulating parts. 8. Assemble the components as follows : 8.1) PLUG Bring on the shell in sequence the ring, the wave washer, the coupling nut paying attention that the cut of the wave washer is beard on the ring and mate the connector to a fixed counterside to facilitate the assembly. 8.2) RECEPTACLE Lock the flange paying attention not to damage it. 9. Put behind the insert the grommet and the compression ring in sequence. 10. Check that the internal O-ring (where required) is lubricated and in the correct position. 11. Screw the backshell on the shell (or receptacle) with protected closing pliers type M. 120001 and M. 12002 to avoid to damage the external plating. The locking force to apply for the assembly of backshells and cable clamps can be consulted on Table VII on page 19. 12. Bring the sleeve (if present) closer to the backshell. Screw the cable clamp to the backshell according to the previous shrewdness consulting Table VII. 13. Screw the screws of the saddle clamps (if required) up to guarantee a sufficient mechanical tightness of the cable.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Cables with braid shield

The use of these cables is necessary when an EMI or RFI protection is required. Here following we describe the procedures for the wiring of a connector suitable for this kind of cable.

Example of Plug

CABLE CLAMP O-RING

COMPRESSION RING

SHELL

COUPLING NUT

EXTERNAL O-RING

CABLE CLAMP

BRAID SHIELD

CONTACTS

SPRING

SPACER

COUPLING O-RING

SPRING WAVE

BACKSHELL

INTERNAL O-RING

Example of Receptacle

CABLE CLAMP O-RING

EXTERNAL O-RING

CABLE CLAMP

CONTACTS

BRAID SHIELD

SPRING

SPACER

RECEPTACLE

INTERNAL O-RING

BACKSHELL

1. Unsheathe the cable like in picture below.

Shielded cable unsheathing

BRAID SHIELD

SHEATH

- (A + D)

WIRES

2. Cut the external sheath according to the dimensions indicated in picture above (receptacle) in order to uncover the braid shield. This operation must be performed with the max. care in order to uncut the strands of the braid itself.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Cables with braid shield

3. Make all the components of the connector slide according to the opposite sequence of the one of the assembly ( See pictures on page 22 ). 4. Start the crimping (See pages 10-11) or soldering (See page 8) of the contact. 5. In the crimp version insert the contacts following the instructions of pages 12-15. 6. In case lubricant are used to facilitate the insertion of the contacts, carefully clean the insulating parts. 7. Assemble the components as follows : 7.1 PLUG Bring on the shell in sequence the ring, the wave washer, the coupling nut paying attention that the cut of the wave washer is beard on the ring and mate the connector to a fixed counterside to facilitate the assembly. 7.2 RECEPTACLE Lock the flange paying attention not to damage it. 8. Put behind the insert the grommet and the compression ring in sequence. 9. Check that the internal O-ring (where required) is lubricated and in the correct position. 10. Screw the backshell on the shell (or receptacle) with protected closing pliers type M. 120001 and M. 12002 to avoid to damage the external plating. 11. Put the backshell behind the cable clamp with washer, spacer and cable clamp OR in a correct position and screw with strength with a closing strength as indicated on Table VII on page 19.

Type RG wired connector

RECEPTACLE

SPRING

SHEAT

BRAID SHIELD

CABLE CLAMP O-RING

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Wiring instructions for additional PHM-EMI adapter

Components

01. Front group 02. Inner cone 03. External cone 04. Backshell 05. Plastic clamp 06. Bushing 07. Cable gland rear nut

Phase 1. Fit on the cable components: Inner cone (02), External cone (03), Backshell (04), Plastic clamp (05), Bushing (06), Cable gland rear nut (07)

Phase 2. Strip the cable as below indicated. For “X” dimension please follow standard contacts harnessing instructions.

Table: Dimensions Size Z 20 19 24 21

Y= cable inside the backshell until its end +Z

End of backshell

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Wiring instructions for additional PHM-EMI adapter

Phase 3. Fold back the braid and fix it with a strip of tape.

Phase 4. Follow standard harnessing instruction and fit all the contacts in the insert.

Phase 5. Slide Inner cone (02) until reaching the Front group (01).

Phase 6. Take off the tape, fold the braid over the Inner cone (02) and slide the External cone (03) as below indicated. Cut off the braid excess.

Phase 7. Slide and fit the Plastic clamp (06) and the Bushing (07).

Phase 8. Slide, screw and close the Cable gland rear nut (08).

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Wiring instructions for additional PHM-EMI 67 adapter

Components

01. Front group (coupling nut, shell, insert and contact) 02. Connecting cable (not supplied) 03. Metallic sleeve (non conductive plated metal)

04. Braid trap (metal) 05. Backshell (metal)

06. Rear gasket (rubber) 07. Cable clamp (plastic) 08. Rubber sleeve for the cable clamp (rubber) 09. Coupling nut for the clamp (metal) 10. Extension (optional)

01 Note 1. In some sizes, the rear gasket (06) can be supplied as an oring type installed in the backshell (05) 2. The extension is suggested in case of difficult harnesses. For part number, see Table I below. 02 03 10

06 07

Extension To be added here

Choose Extension part number.

Table I

Connector Size

Part Number

14S 16S

PRL-14S PRL-16S PRL-16 PRL-18 PRL-20 PRL-22 PRL-24 PRL-28

16 18 20 22 24 28 32

PRL-32

Phase 1. Put all the parts of the connectors in sequence on the cable as indicated in the scheme above. If an extension is going to be used, insert it last as shown.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Wiring instructions for additional PHM-EMI 67 adapter

Phase 2. Strip the cable based on the contact and connector size to the dimension A indicated in the Table II taking care not to cut or nick the braid and then cut all fillers and wraps. For cables with different wire sizes, choose the strip length for the longest wire (largest wire size) C in Table III for the formula for A in Table II. Also if ITEM 10, Extension is used, add the additional length dimension “+Extension [mm]” in Table IV. This dimension will replace the length A in Table I. Fold back the braid on the outer jacket and tape it down (it’s also possible to comb the braid for a more even distribution around the cable). If there are internal braid covered wires, comb the braid and fold over the outer braid evenly and tape it the same time as the outer braid. Finally strip the individual wires according to the contact size or wire size if it is different using the dimension C in the Table III maintaining the lengths in Table IV, B dimension accordingly on the individual wires.

Table II

Table III

Note 1. For dimension“C”, if the wire size used in the contact is smaller than the contact size (contacts with reduced crimp buckets) use the contact length that comes the closest to the wire size, for instance, a 14 AWG wire will be stripped to the length for a contact size 12, 8.5 mm for crimp.

C Solder (mm)

C Crimp (mm)

Connector Size

A (mm)

Contact Size

14S / 16S / 16 / 18

22+ “C” + * 25+ “C” + * 30+ “C” + *

4.8 6.4 8.5

20 / 22 24 / 28

16 / 16S

6.4 9.5

32 39+ “C” + * * = if using an extension also add the “+ extension” length (Table IV).

8 4 0

12.1 15.9 15.9

12.7 12.7

Table IV

Size 32 PHM 11 11 11 11 18 11 18 18 18 22 24 18 22 24 22 24 14S 16S 16 18 20 22 24 28 18 - 16 / 16S 18.2 16 17.8 18.2 18.4 20.4 20.9 20.9 24.2 23.9 24.2 24.2 24.2 24.2 33.7 33.7 12 17 14.8 16.6 17.0 17.2 19.2 19.7 19.7 23.0 22.7 23.0 23.0 23.0 23.0 32.5 32.5 8 - - 12.3 12.7 12.9 14.9 15.4 15.4 18.7 18.4 18.7 18.7 18.7 18.7 28.2 28.2 4 - - 12.3 12.7 12.9 14.9 15.4 15.4 18.7 18.4 18.7 18.7 18.7 18.7 28.2 28.2 0 - - 8.9 9.3 9.5 11.5 12.0 12.0 15.3 15.0 15.3 15.3 15.3 15.3 24.8 24.8 - - 20.2 - - - - 23.3 - - - - - - -

B (mm)

+ Extension (mm)

+ 40

+ 50 + 60 “+ Extension” needs to be added for each wire if using an extension

© 2016 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Wiring Instructions Dimensions in Inches (millimeters) are subject to change without notice. Phase 3. Crimp version- Crimp the contacts onto the relative conductors and install them into the appropriate cavity in the insert. Solder version- Solder the conductors on the relative contacts that are already installed in the insert.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Wiring instructions for additional PHM-EMI 67 adapter

Phase 4. With the extension- Slide and screw the extension to the shell, then torque to the recommended torque value in Table V. Take the metallic sleeve (03) and slide until its front side makes contact with the extension. Without extension- Take the metallic sleeve (03) and slide until its front side makes contact with the shell.

Phase 5. Unwrap the braid and fold it onto the metallic sleeve (03). Put the braid trap (04) on the metallic sleeve (03) and cut off the excess.

Note 1. Recess A indicated in the picture is required to contain any excess braid exiting the braid trap. In any case it is suggested to cut it short enough to fit in this area in order to avoid interference during assembly.

Phase 6. Screw the backshell (05) and tighten to the recommended torque value in Table V.

Table V

Shell Size

Torque (Nm)

14S 16S

5 7 7 8 9

16 18 20 22 24 28 32

11 13 17 18

Phase 7. Take the back gasket (06) and slide it down the cable until it enters in the backshell (05 ) then take the clamp (07) and push it against the gasket or until it bottoms into the backshell. Insert the rubber sleeve (08) sliding it on the cable and force it inside the fingers of the clamp until it is seated.

Phase 8. Lock everything by screwing the coupling nut (09) and compress the sleeve until there is sufficient grip on the cable.

Wiring Instructions for IT - FRIT (MIL-DTL-C-5015G) and ITB - ITS - FRITS (VG95234) Connectors

Connectors Wiring Instructions

Multiple rubber-coated cables with braid shield and thermo-shrinkable tubing

The use of these cables is necessary when an EMI or RFI protection is required. Here following we describe the procedures for the wiring of a connector suitable for this kind of cable. The SP type differs from the RG type because of the different closing of the braid shield.

Example of Plug

BACKSHELL

SPRING WAVE

HEAT SHRINK TUBING

GROMMET

SHELL

O-RING

PIN CONTACTS

FRONT O-RING

BRAID SHIELD CLAMP

COUPLING NUT

COMPRESSION RING

1. Unsheathe the cable up to get dimension X and dimension Y as indicated on Table 8 paying attention not to cut the strands of the braid.

Table VIII

Connector Size

Cable unsheathing

10SL

53 53 53 68 68 75 75 75 75 75 75 75

23.0 23.0 24.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5

14S 16S

16 18 20 22 24 28 32 36 40

SHEATH

BRAID SHIELD

WIRES

CABLES

2. Make all the components of the connector slide according to the opposite sequence of the one of the assembly ( See picture above ). 3. Insert the conductors in the grommet (where required) paying attention to the letters or numbers present in the back side in order to align them with the same ones of the insert. 4. Cut the cables according to Table II of page 8 using a proper tool paying attention not to cut any strand . 5. Start the crimping (See pages 10-11) or soldering (See page 8) of the contact . 6. In the crimp version insert the contacts following the instructions of pages 12-15. 7. In case lubricant are used to facilitate the insertion of the contacts, carefully clean the insulating parts. 8. Assemble the components as follows : 8.1) PLUG Bring on the shell in sequence the ring, the wave washer, the coupling nut paying attention that the cut of the wave washer is beard on the ring and mate the connector to a fixed counterside to facilitate the assembly. 8.2) RECEPTACLE Lock the flange paying attention not to damage it.

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