Flex and Rigid-Flex Circuit Assemblies

FLEX AND RIGID-FLEX Specification Standards

GLENAIR FLEX AND RIGID-FLEX

The following tables describe, in brief, Glenair flex and rigid-flex manufacturing formats and specifications. Glenair recommends commercial customers specify IPC-6012/6013 standards of workmanship which are fully supported by Glenair. Military customers may alternatively cite specifications IAW MIL-PRF-31032. Manufacturing Formats and Specifications

IPC 6012/6013 Class I, II, III, Types 1–4 Certified Production

FLEX ASSEMBLIES

Design Formats

PADS • PADS PRO • Pro E / Creo • SolidWorks • Autodesk Inventor • CAM 350 • Altium • Valor • POLAR • XPedition

Manufacturing Formats

DXF • Gerber • ODB++ • IPC 2581

Layer Count

Max typ. up to 8

Termination

Thru hole • Reverse bare • Floating fingers • ZIF • Surface-mount

Conductor Width/Space

Lines: .003" • Spacing: .003" (dependent on copper weight)

Bend Radius (military)

Single Metal Layer: 4–6X overall flex thickness• Double Metal Layers: 6–10X overall flex thickness • Multi Layer Metal: 12–15X overall flex thickness Substrate: DuPont™ Kapton® polyimide flex adhesive and adhesiveless -60°C to 125°C Cover layer: DuPont™ Kapton® Stiffener: FR4 or DuPont™ Kapton® (metal stiffeners available upon request) Conductor: Copper, Constantan High-temperature materials and more available

Materials / Tg

Surface Finish

ENIG • HASL • Immersion Tin and Silver • Soft and Hard Gold

Specs and Quality Management

IPC-6013 Class I, II, III, types 1-3 • ISO 9001, AS 9100J-STD-001 Space

RIGID-FLEX ASSEMBLIES

Design Formats

PADS • PADS PRO • Pro E / Creo • SolidWorks • Autodesk Inventor • CAM 350 • Altium • Valor • POLAR • XPedition

Manufacturing Formats

DXF • Gerber • ODB++ • IPC 2581

Max Panel Thickness

Range of thicknesses from .010" to as thick as .250"

Layer Count

27 +

Via Technology

Blind, buried • Thru hole • Filled (conductive and non-conductive)

Conductor Width/Space

Lines: .003” • Spacing: .003” (dependent on copper weight)

Materials / Tg

Substrate: Nelco 4000, Rogers, Megtron, Polyimide, and more

Surface Finish

ENIG • HASL • Immersion Tin and Silver • Soft and Hard Gold

Specs and Quality Management

IPC-6013 Class I, II, III, type 4 • ISO 9001, AS 9100, J-STD-001 Space

DuPont™ and Kapton® are trademarks or registered trademarks of E.I. du Pont de Nemours and Company.

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