Performance Specification MICRO MINIATURE CIRCULAR Series 806 Mil-Aero Connectors
Performance Specification
TEST DESCRIPTION
REQUIREMENT
PROCEDURE
Contact retention
MIL-DTL-38999M Para. 4.5.20.1 EIA-364-29
Contact size
Pounds ± 10 percent
22HD 20HD
10 10
Magnetic permeability
2 µ maximum
MIL-DTL-38999M Para. 4.5.48 EIA-364-54
Contact engaging /separation force Contact forces shall meet AS39029 Table 9 requirements
AS39029C Para. 4.7.6 EIA-364-37
No evidence of damage detrimental to the function of the connector
MIL-DTL-38999M Para. 4.5.4 EIA-364-32 Mated connectors, -65° C to +200° C
Temperature cycling (thermal shock) Random vibration, elevated temperature, 43g rms Random vibration, ambient temperature, 49g rms
No discontinuities of 1 microsecond or longer No resonance at frequencies less than 300 Hz No discontinuities of 1 microsecond or longer
MIL-DTL-38999M Para. 4.5.23.2.3 with Figure 24 accessory load EIA-364-28 +200°C MIL-DTL-38999M Para. 4.5.23.2.4 EIA-364-28 Test Condition V MIL-DTL-38999M Para. 4.5.23.2.1 with Figure 24 accessory load 12 hours in each of 3 axes 4 hours at ambient, 4 hours at -55° C, 4 hours at +200° C
Sine vibration, 60g
No discontinuities of 1 microsecond or longer
Mechanical shock, 300g
No discontinuities of 1 microsecond or longer
MIL-DTL-38999M Para. 4.5.24.1 EIA-364-27 MIL-DTL-38999M Para. 4.5.24.2 MIL-S-901 Grade A MIL-DTL-38999M Para. 4.5.26 EIA-364-31 Method 4 10 cycles, 10 days, 25 – 65°C 80 – 100% RH
High impact shock (901)
No discontinuities of 1 microsecond or longer No evidence of damage which could impair proper functioning.
Humidity (cyclic)
Meet DWV and IR test
Ozone exposure
No evidence of damage detrimental to the function of the connector No damage to plastic, elastomeric and bonding materials detrimental to the function of the connector. Connector shall meet coupling torque and DWV requirements when tested within 3 hours of immersion. No evidence of moisture on connector interface or contacts. At the end of the third cycle, while still submersed, connec- tors shall meet dielectric withstanding voltage and 1,000 megohms insulation resistance. Connectors shall meet insulation resistance requirement while at -65°C and 100,000 ft. Connectors shall meet DWV requirement when returned to ambient conditions. All nonmetallic materials shall not exceed 1.0% Total Mass Loss and 0.1% Total Volatile Condensible Materials. Applica- ble only to connectors that have been subjected to optional thermal vacuum outgassing.
MIL-DTL-38999M Para. 4.5.29 EIA-364-14
Fluid immersion
MIL-DTL-38999M Para. 4.5.30 EIA-364-10
Altitude immersion
MIL-DTL-38999M Para. 4.5.9 EIA-364-03 75,000 feet
Altitude (low temperature)
MIL-DTL-38999M Para. 4.5.21 EIA-364-105 -65°C 100,000 ft. MIL-DTL-38999M Para. 4.5.42 ASTM E595
Thermal vacuum outgassing
Salt Spray (dynamic)
MIL-DTL-38999M Para. 4.5.13.2 EIA-364-26 500 mating cycles
Finish Code
Matl/Fin
Hours
NF MT ME ZR Z1 ZL
Al/OD Cad Al/Ni-PTFE
500 500
Al/EN
96
Al/Zn-Ni
500
SST/passivate
1000 1000
SST/Ni
QwikConnect • January 2022
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