Deep Dive: Glenair Subsea Interconnect Technologies

Photo: NOAA

Bulkhead Connector Receptacle (BCR)

SuperG55 T he SuperG55 family of dry-mate underwater connectors is a revolutionary new design of the popular industry-standard marine interconnect used in countless ROV, underwater camera, diver communications, lights, pan and tilts, and other subsea applications. Available in 3 shell sizes, the SuperG55 is manufactured from 316L Stainless Steel with insert molded contact assemblies designed for pressure-sealed applications up to 10K psi mated and unmated. Intermateable and intermountable with other “55” series connectors, the Glenair solution introduces a long list of product innovations designed RUGGED UNDERWATER DRY MATE ELECTRICAL Factory- terminated overmolded Cable Connector Plug (CCP)

Flange Connector Receptacle (FCR)

10,000 psi mated/ unmated (approx. 22,500ft/7,000m) Recessed plug socket contacts for safety Intermateable and intermountable with other “55” series connectors 3 shell sizes — 15, 20 and 24, with 3 to 21 contacts PBOF versions available 600 VDC, 5 to 18 Amps (dependent on conductor and cable size and make-up) Retractable, anti-galling coupling nuts prevent mismating and improve durability

to improve performance and durability. Our PBOF versions, for example, utilize easy-to- assemble threaded fittings which deliver both superior sealing performance while reducing installation time. Other innovations include full-mate inspection windows, improved solder cup contact design, improved potting and sealing, and more. Cable plugs and receptacles are available in attachable (user- terminatable) versions or factory overmolded single- ended whips.

To facilitate 360° indexing of the bulkhead keyway, SuperG55 FCR designs are now equipped with removable, spoked-body and indexable flange—a proven

innovation borrowed from Glenair Series 70 SeaKing

To improve assembly speed and electrical performance, the SuperG55 CCP is equipped with extended- length solder cups and an auxiliary potting cap for post-soldering wire-to- contact sealing